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- Class I, Division 2 解決方案
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開啟您的數字化轉型
Manufacturing in the past has focused on lean and just-in-time production processes, emphasizing cost reduction, waste elimination, and increased efficiency of the entire organization through customer demand-pulling processes. Nowadays, digital technology provides fundamental value that presents commercial value through the immediacy and accuracy of information — driving rapid responses and decision-making. Many manufacturers who have progressed through Industry 2.0 (automation) and Industry 3.0 (informatization) are now preparing to move toward Industry 4.0 (intelligentization).
Driving Perfect Strategies for Three Core Trends of Transformation
Sustainability & Work Safety
- Improve energy efficiency
- Energy base line & performance indicator monitoring
- Boost energy savings
Production Reliability
- IoT data acquisition and recording
- Improve failure prevention and cost control
- Equipment workflow optimization
Data-Driven Decisions & Optimization
- Increased productivity
- Implement agile-manufacturing
- Cross-domain solution (I.App) integration
Focused Industry Segments
Food & Beverage
Metal Processing
Footwear & Textile
Semiconductor
Automotive & EV
PCB
Pulp & Paper
Electrical Machinery
Food & Beverage
Challenges
- Complex process
- The failure and time wastes in the manufacturing process
- Food safety and quality control
- Energy-intensive process and environmental challenges
How We Solve
- Optimized production flexibility and efficiency
- IoT connection for easier data collection and equipment monitoring
- Improved quality control with AI technology and food traceability
- Protects the environment and maximizes energy efficiency
Accelerate Growth with WISE-iFactory
To confront future challenges, Advantech developed iFactory solutions which combine leading edge computing hardware and easy-to-use software to offer Low-code platforms that accelerate digital transformation and Industry 4.0. To develop complete industrial solutions that enable manufactures to easily move forward, Advantech provides the WISE-IoT platform: iFactory EHS, iFactory EAM, and iFactory TPM that allow DFSP (Domain-Focused Solution Partners) easy access to all featured modules. This helps them easily collaborate with Advantech to offer rich services and tools to their focused vertical industry customers.
Environment Health Safety Solution
Intelligent Facility Management and Sustainability
The iFactory EHS solution is an EHS management system for carbon neutral operations, employee health management, and a safer work place.
應用效益- Compliant with ISO 50001
- Reduce carbon footprint
- Reduce equipment data integration and rework time & costs
- Improve workplace safety and manage incidents
- Real-time mobile management
Equipment Automation Management Solution
Maximize Machine Reliability and Performance
The iFactory EAM solution is a combination of software, systems and services used to maximize asset life cycle and performance in the factory.
應用效益- Data-driven asset management
- Real-time analytics
- Centralized decision making
Total Productive Maintenance
Building Supply Chain Resilience through Digitalization
The iFactory TPM solution is a platform that breaks down information silos in factories by shifting the manufacturing process from production-driven to market-driven and accelerating the response and decision.
應用效益- Compliant with ISO 9001
- Agile and flexible manufacturing management
- Information transparency
- Market-driven manufacturing
Real Cases
Maximizing Productivity in the Surface Treatment Industry
"As a result of solution implementation, process availability increased from 58% to 85% in five months. In addition, the enhanced performance and 24/7 operation of the system allowed for a more efficient and effective operation while reducing downtime, creating an opportunity for a 3rd shift."
Braspo Pintura Industrial, ECO Automation
Low-Cost Automation in the Die Cast Manufacturing Process
"Thanks to Advantech’s solution, we can easily control and monitor the temperature of the metal furnace based on soft-logic programs and EdgeLink’s remote control functions. With wireless communication through the cloud, we are able to remotely monitor furnace conditions and quickly alert maintenance teams anytime from anywhere in Japan."
Naoto Kamada, Director, Office of the President, NWC
Energy Saving in the EMS Factory
The solution enables factory energy management without a large capital investment while also reducing energy waste costs by 8% to 13% and supports 24/7 monitoring of factory energy usage, which helps operators respond quickly to abnormalities. Plus, 7-day energy consumption forecasting helps avoid exceeding contracted energy capacities.
Digital Data Collection in the Hand Tool Factory
"M2M (machine-to-machine) connectivity can more accurately indicate the real-time status and production efficiency of a machine, while improving the reliability of data related to production times. The time required each day for personnel to process production information has also been significantly reduced by 70%."
James Wei, Manager of Re-Dai Precision Tools
Related Insights
Smart Manufacturing Ecosystem
Global Industry 4.0 Success Stories
Reshaping Manufacturing Business Operations with Industrial IoT
產品推薦
Edge Solution Ready Packages
Real-time monitoring and management production equipment, process control, and energy consumption in industrial plants.
iFactory Real-time Monitoring
(RTM)
(RTM)
Real-time machine availability management for maximizing operational excellence.
Overall Equipment Effectiveness Solution (OEE)
Centralized monitoring and data management for energy efficiency optimization.
Facility Management and Sustainability Solution (FMS)
An easy-to-use tool to speed up the visualization of all machine status and health conditions
Equipment Maintenance
Solution
Solution
A set of manufacturing management systems and tools for production tracking, scheduling, and status reporting.
Shop Floor - Production Schedule Management Solution
An important management tool in lean manufacturing which can notify relevant personnel immediately when the production process is interrupted.
Andon - Abnormal Event Management Solution
Provides digital production SOP with a management system to achieve paper savings, reduce maintenance and management time, and enhance the convenience of on-site operators.
eManual - Digital SOP Management Solution
The iFactory Edge Solution Ready Packages focuses on prioritized markets with higher automation maturity—those with the capability to incorporate smart factory and Industry 4.0 technologies.
WebAccess Software & Solution Ready Packages
Data Connectivity & Collection
The intelligent systems, MIC, IPC and AIIS Series, have various form factors and are designed with high performance CPU and GPU computing, multiple I/O, and expandable functions.
Intelligent Systems
The UNO series embedded automation box PCs are ideal for edge computing and bridge the gap between IT and OT. This series serves as flexible IoT gateways in different sizes and various mountings.
Embedded Automation Computers
The ADAM-6700, ECU series, and remote terminal units (RTUs, ADAM-3600) with WISEEdgeLink software can securely convert different protocols and transmit data to the cloud and/or other third-party systems.
IIoT Gateways and RTUs
The ADAM series remote I/O modules have empowered industry for over 30 years. This category includes Modbus RS-485, Ethernet to OPC UA Ethernet I/O modules with IT/OT protocols for remote facility monitoring and process control.
Remote & Wireless I/O and Sensors
A complete range of PCI, PCIE cards, USB modules, modular DAQ systems, and DAQ-embedded computers for domain-focused test and measurement and predictive maintenance applications.
High Speed DAQ
Edge Analytics
Advanced AI technology, in combination with IoT technology, is redefining entire industries using smart applications. Advantech has collaborated with NVIDIA to deliver AI products at the edge for AI inference and training.
Edge AI Systems
Peripheral Devices
Compact EtherCAT Controller and Slice I/O are designed with the smallest programmable automation controller (PAC) in the high computing processor, modular I/O, and a PCIe communication interface.
Edge Controllers & I/O Systems
Advantech's industrial Panel PC product portfolio include customizable and all-in-one touchscreen pc series with multiple industrial touch panel sizes and rich I/O expansion to meet any HMI service.
Industrial Panel PCs
AIM industrial-grade tablets, available in 8” and 10” sizes, provide real-time data access, enabling field workers to make informed decisions on the industrial spot.
Industrial Tablets
The ULI Series offers serial / USB communication products to help optimize your legacy serial assets by connecting them to the IoT world. The serial cards feature RS-232 / CAN bus cards and communication boards that need only one PCI or ISA slot to provide independent serial channels.
Serial & USB Communications
